FUJI ELECTRIC JOURNAL May/2006 (Vol.79-No.3)
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1. Information Solutions
2. Measurement Control Systems
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1. Information Solutions
Trends of Information Technology and an Overview
of Fuji Electric's Information Solutions
Kenichi Kurotani, Katsuyuki Ooike
In accordance with an "e-Japan strategy," the public and private
sectors in Japan have been working to transform Japan into the world's
most advanced IT nation. In 2006, as a continuation of this e-Japan
strategy, a "New IT Reform Strategy" was designed to realize ubiquitous
access to the Internet for all members of society. Fuji Electric is
developing information solutions to help realize this goal by focusing
on manufacturing solutions, such as MES (manufacturing execution
systems) that aim to optimize manufacturing site systems, and on
e-government solutions such as solutions that improve residential
services and the operating efficiency of local governments.
Industrial Solutions for Discrete Manufacturing
Hideo Tonohara
In the discrete manufacturing industry, as typified by the manufacture
of automotive and household products, competition for development
is becoming increasingly severe due to a diversifying range of
market needs, and the industry faces challenges in order to shorten
the time needed for development, improve the product quality, and acquire
technical know-how. Solutions require a multi-pronged approach
to problem solving logic, and a solution that combines PLM and MES
frameworks has been proposed. This paper describes the system functions
to be provided in accordance with that concept and the implementation
of such a solution.
Manufacturing Solutions for Plant Systems
Naoki Azumaya, Donghui Xiang, Mitsuhiro Nakamura
With the acceleration in trends toward more diverse customer
needs and shorter product lifespans, companies are being required
further to work hard to control quality, protect the environment, and
conserve resources and energy. Under these conditions, the establishment
of a flexible manufacturing system, thorough quality control, the
pursuit of resource-saving manufacturing and the eradication of lossrelated
costs, and the visualization of manufacturing-relating information
are essential for manufacturing sites that play a vital role in goods
manufacturing. This paper introduces plant system manufacturing
solutions that aggregate and integrate information control technology
cultivated over many years in batch and continuous plant manufacturing
businesses, such as in the food and chemical industries.
Factory Automation Solution for Highly Quality-controlled
Industrial Applications
Kazuhiko Fukuda, Masao Nito
The manufacturing industry in Japan is boosting domestic manufacturing
capability in response to the recent increased competition from
overseas (especially Asia), and also to produce distinctive products
with high quality. This paper describes the general concepts of new FA
technology that emphasizes quality, and presents examples of applications
(quality management, inspection, environmental monitoring) for
the pharmaceutical industry where high quality is especially critical.
Additionally, solutions that use wireless tags (RF-ID) are introduced as
a mean for applying ubiquitous sensor network technology to ensure
high quality and to provide safety and security at a field site.
e-Government Solutions
Akio Inoue, Satoshi Kubo, Toru Yoshida
In accordance with the "IT Policy Package 2005" adopted in
February 2005, the Japanese government is advancing the adoption
of e-government with the goal of promoting the online utilization of
government services, and to standardize and share duties and systems
among local governments. This paper describes Fuji Electric's entire
range of services from consulting, to system configuration, installation
support and operations management for "e-Government Solutions"
while focusing on the document management systems, general affairs
office work systems and the combinations thereof that Fuji Electric has
successfully delivered as integrated business systems.
Product Model for Road Maintenance and
Management Businesses
Hitoshi Furuta, Mamoru Sato, Mamoru Furuta
In recent years, with the ongoing aging of public infrastructures
and degradation due to operation in excess of design tolerances, the
costs and technologies involved in maintaining and managing such infrastructures
are becoming a concern. Under these circumstances, in
order to reduce costs and increase the efficiency of road maintenance
and management, a mechanism is needed for inheriting the data generated
at the survey, design and construction stages, and for sharing and
acquiring lifecycle data, which includes maintenance and management
data. This paper describes the use of a product model as a technique for
efficiently integrating information and coordinating operation in a road
maintenance and management business.
SOA Solution for Business Integration and Visualization
Hiroyuki Hirayama, Tadashi Maruyama, Shinji Itoh
In response to abrupt changes in business environments as typified
by the frequent merger and acquisition activity and company
integration of recent years, the construction of an information system
capable of responding flexibly to those changes is desired. Service oriented
architecture (SOA) is attracting attention as architecture capable
of realizing such a system. This paper describes the functions of "
BizUSE," developed as a platform for realizing SOA, and the functions
of "ExchangeUSE," a workflow product that supplements SOA. An example
of a system that applies both BizUSE and ExchangeUSE is also
presented.
Information Security Solutions
Masayuki Yakabe, Keisuke Haga
When considering the protection of information, security measures
for the facility and hardware, software, data and the like (i.e., physical
and technical control measures) come to mind first, however, the
guidelines for implementing such measures, in other words, the establishment
of a privacy policy (systematic safety control measures) is
also important. Moreover, in order to implement such measures in an
ongoing manner, expert consultations and employee training (personnel
safety control measures) are also necessary. This paper introduces
the total security solution provided by Fuji Electric in accordance with
the Japanese government's "Committee for Promoting Information Security
Measures."
Framework for Web System "Web@Attach"
Masakiyo Ooshiba, Kazuki Oota, Hajime Yoshikawa
The J2EE framework product "Web@Attach" was developed using
the latest Web technology such as JSF (Java Server Faces) and object
relation mapping. This framework provides a method for splitting application
programs, which have previously been created integrally, into a
3-layer structure. Programs having this structure will be used suitable
for asset utilization in the future. Moreover, automated generation of
the presentation layer and persistent layer is being promoted as much
as possible, and compared to development with JSP/Servlets and the
like, a decrease in the amount of manually entered statements can be
achieved.
2. Measurement Control Systems
Present Status and Fuji Electric's Involvement with
Measurement Control Systems
Yuji Todaka, Toshiyuki Sasaya, Ken Kakizakai
The investment climate for industrial systems is improving as a
result of increased private demand for capital investment. The recent
evolution of IT and personal computer technology is driving plans to
merge measurement and control systems with backbone systems and
intelligent field devices. There is need for a totally optimal system
configuration based on a vertically and horizontally integrated solution
that seamlessly links various components and solutions required
at a manufacturing site across the range of layers from the field to the
manufacturing management and administration layers. This paper describes
the present status and Fuji Electric's approach to vertically and
horizontally integrated solutions.
Information and Control System for a Steel Plant
Tooru Ooshima, Mototaka Oomori
The steel industry is predicting record profits due to demand from
a healthy automobile manufacturing industry. Steel plants consist of
several facilities that operate continuously 24-hours a day and require
a highly reliable control system, multiple vendors, and effective utilization
and long-term maintenance of existing resources. As a control
system that seek to achieve these steel plant characteristics, an application
of Fuji Electric's information and control system "MICREX-NX"
to a rotary converter process for the expansion and renewal of a steel
control system is presented in this paper.
Information Distributed Control Systems in the
Energy Sector
Yasuo Inamura, Michikazu Yokouchi
In the energy sector (at thermal power plants, geothermal power
plants, and the like), a surge of activity is observed due to the expanded
deregulation of electric utilities, enforcement of the Kyoto Protocol,
and the like. In conjunction with these activities, information control
systems are also advancing toward higher cost performance, higher reliability,
increased globalization, and the support of open protocols and
standards. This paper discusses recent trends of information control
systems, and as examples of actual applications of Fuji's MICREX-NX
information distributed control system, presents overviews of an IPP
boiler control system and a geothermal power control system for Iceland.
Upgrading of DCS for Oil Stock Plants
Naomi Azuma, Shuichi Takeda
Because spare parts are no longer available for a type of DCS Fuji
Electric had originally delivered in 1989 to an oil plant, Fuji has initiated
a project for upgrading existing such systems with the MICREXNS,
an information control system for extending the service life
and improving productivity in existing systems. At each facility, the
upgrade is performed in stages whereby a gateway server (GW) is
installed between the MICREX-NX and the existing DCS so that the
entire system can be monitored and controlled throughout the migration
of the existing system to the MICREX-NX.
Small and Medium Size Measurement Control Systems to
Improve Production Efficiency in the Food Industry
Masuyuki Kobayashi, Takashi Mikuriya
In the food industry, in order to establish flexible manufacturing
systems, measurement control systems and production control systems
are increasingly being installed to implement production planning,
production, business performance management, and quality control
in conjunction with a production management system. In response to
such needs, Fuji Electric supplies various systems for increasing production
efficiency and product quality in this field. This paper introduces
the concept of "optimized product quality and production efficiency"
and presents an example application to a batch manufacturing process
in the food industry.
Solution Packages for Information Control Systems
Masato Nakano, Masanao Goto, Koji Furukawa
As solution packages for the MICREX-NX information control system,
the plant management package PDM (Process Device Manager),
Web client, operator support and simulator expand the functionality of
the MICREX-NX system, and examples of their application to a plant
are described. These packages provide solutions for realizing vertical
and horizontal integration in a unified engineering environment.
Engineering Support System to Improve Productivity
and Quality
Minoru Yoshino, Satoru Watanabe, Shinichi Ito
Engineering works and services are applicable throughout the
entire lifecycle of a control system. In the initial requirements analysis
and requirements definition phases, it is crucial that requirements
(functional requirements and non-functional requirements) be described
as clearly and accurately as possible without exception. This
paper discusses the present status and issues concerning engineering
services, and describes Fuji Electric's efforts in positioning software
as an industrial product similar to hardware and in developing an integrated
support system for all phases of engineering work.
On-line Optimization and the "FeTOP" Control
Platform
Hideyuki Nishida, Chikashi Nakazawa, Yoshikazu Fukuyama
This paper presents an on-line optimization system enabled by
Fuji Electric's proprietary forecasting techniques, nonlinear optimization
techniques, and decoupling control techniques applied to a utility
plant. Structured neural networks as a forecasting technique for realizing
on-line optimization, particle swarm optimization as a nonlinear
optimization technique, and multivariable model predictive control as a
decoupling control technique are explained, and the FeTOP, providing
expanded functionality, is introduced as a platform for realizing on-line
optimization.
Network Wireless Sensor for Remote Monitoring of
Gas Wells
Tetsuro Kurita, Takumi Gunji
The measurement of natural gas production at a gas well has traditionally
and most commonly been measured using a mechanical chart
recorder, but a joint effort by Fuji Electric and zed. i solutions, Inc. has
recently resulted in the completion of a network sensor for wireless
remote monitoring. This network sensor utilizes public wireless networks
and satellite communication to connect to zed. i solutions' server,
enabling an end user to monitor the operating status of a gas well
over the Internet, and is becoming a useful business tool for directly
linking operation, finance and management programs in the natural gas
production industry.
The Latest High Functionality Temperature Controllers PXH,
PXG, and PXR, and Examples of their Appli
Nobukazu Hagioka, Hiroaki Awane
With the completion of the PXG, the latest high-function temperature
controller, Fuji Electric has completed its low-end to high-end
lineup of temperature controllers. This paper focuses on new functions
such as the new control algorithm, soft start function, load short-circuit
sensing function, etc. of the latest model of temperature controllers,
the PXG, and additionally presents an overview of the PXH and PXR
models that also constitute Fuji's lineup, and describes example applications
of these models.
MEMS Technology Applied to New Measurement Technology
Masahiko Takei, Shin-ichi Souma, Masaki Shinoda
Since the 1980's, Fuji Electric has developed and manufactured
MEMS devices such as pressure sensors, inkjet heads, and so on.
MEMS devices have the potential for playing a significant role in
new measurement technology, and Fuji has recently been collaborating
with universities and research institutes to advance and commercialize
new MEMS devices. This paper describes features of MEMS technology
and examples of their applications to new fields.
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