FUJI ELECTRIC JOURNAL March/2006 (Vol.79-No.2)
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1. Transportation Systems
2. Low-voltage Circuit Breakers for Globalization
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1. Transportation Systems
The Latest Electrical Equipment Technology for
Transportation Systems
Shigeo Tanaka
The Kyoto Protocol entered into force in February 2005 and became
binding as international law. As the most efficient, economical
and environmentally-friendly means of mass transportation, railroads
will continue to develop, but will be subject to increasing requirements
in the future for smaller size, lighter weight, energy savings, less maintenance,
quieter operation, and increased comfort for the elderly. To
meet the environmental standards for roadways, technology to reduce
the concentration of nitrogen dioxide is required. Fuji Electric intends
to collectively address the needs of these fields and to continue to
make positive contributions by developing new technology for transportation
systems.
Propulsion System for Series N700 Shinkansen
Ryoji Inoue, Mamoru Sakamoto, Jun Kanda
Since the start of the Tokaido Shinkansen in 1964, the propulsion
systems for Shinkansen trains have realized technical innovation while
responding to requests for greater stability, reliability, economical
efficiency, and to subsequent requests for higher speed, energy savings,
and the support of environmental-related issues. Such technical
advances are greatly indebted to the remarkable breakthroughs in
power electronics technology, which include higher voltage and larger
capacity power devices for the propulsion system that controls the
main motors, and the higher performance and high speed of microprocessors.
This paper describes the technical changes that have occurred
in Shinkansen propulsion systems, and the present status and future
trends of electronic products for the propulsion system of the latest
Shinkansen, the Series N700.
Auxiliary Power Supply Equipment for Conventional
Trains
Masatoshi Oba, Yoshiki Aoyagi, Yasushi Abe
Fuji Electric manufactures high value-added equipment incorporating
instantaneous control for each phase and a high performance oneboard
controller that have been developed to satisfy the increasingly
sophisticated requirements for auxiliary power supply equipment in an
electrical multiple unit. For the 3.3 kV high-voltage IGBT, the mainstream
device at present, the generated loss is large and the carrier
frequency cannot be increased to a high frequency, and thus there are
limitations in the degree to which the filter reactor can be made smaller
and lighter and the noise reduced. This paper describes voltagebalancing
technology for IGBTs connected in series that was developed
to overcome the above challenges and to achieve even higher valueadded
performance.
Magnetic Levitation System for Linear Motor Car
"Linimo"
Mitsuru Iwaya, Satoru Ozaki, Hiroaki Tamura
Fuji Electric has developed and delivered a normally-conductive
magnetic levitation system for Linimo, which was put into practical
service as the main access to the Expo Aichi 2005 as Japan's first magnetically
levitated train. Fuji's newly developed magnetic levitation
system adopts several novel control technologies in order to achieve
stable levitation and comfortable ride quality, while the attracting
magnet type levitation control system is inherently unstable. Various
measures have been adopted to ensure the reliability of the levitation
system which is key to Linimo.
Linear-motor-driven Side Door System for Rolling
Stock
Kotaro Umezawa, Isao Tsujimura, Hiroshi Takahashi
The side door systems of a train car must be safe and reliable with
high performance requiring least maintenance because of the following
reasons: the systems have direct contact with train passengers,
each system is independently operated, and a number of systems are
installed on a train. Fuji Electric has developed and commercialized
the door operating systems that apply the linear motion of the linear
motor to the linear movement of a side door. These systems have been
delivered to the East Japan Railway Company and to the Metropolitan
Transportation Authority New York City Transit. This paper describes
the history of development and presents an overview of the system.
Application of Recent Power Electronics Technology
to Railway Ground Systems
Mitsutoshi Yamamoto, Mitsuru Daiguji, Akio Suzuki
Power electronics equipment is increasingly being applied to electric
railway ground systems. This paper describes the self-commutated
Static Var Compensator (Self-commutated SVC) to compensate for unbalanced
loads at Shinkansen Railway substation and PWM converters
adopted at Tsukuba-Express DC feeding system, and also discusses
technical details of theses applications and their effectiveness based on
onsite data measurements. The application of power electronics technology
to railway ground systems will further accelerate the trends toward
smaller size, higher functionality and higher performance of those
systems.
The Latest Environment-friendly, Low-maintenance and Smallsize
Equipment for DC Electric Railway Substations
Kazuo Aibara, Masaaki Kobayashi, Hisashi Nojiri
Fuji Electric has developed a line of various products, which in addition
to protecting the global environment, also aim to realize the requirements
of railway electric power systems of low lifecycle cost, lowmaintenance,
small size and light weight. This paper introduces the
following state-of-the-art products used in DC traction power systems:
a 24 kV dry-air insulated switchgear, a water vaporization-cooling silicon
rectifier and regenerative power inverter, a 100 kA DC high-speed
vacuum circuit breaker, and a unit-type control switchgear.
Highly Advanced Train Radio System
Takashi Arai, Yoshihisa Nagai
A train radio system is a secure communications system linking
a railway traffic control room with attendants on a train. Previously,
such systems were implemented with voice communications only, but
in response to customer needs for improved operational efficiency and
a wider range of passenger assistance services, data transmission and
other advanced technologies have been considered. This paper discusses
the technology for realizing advanced train radio functions, and
presents an overview of central systems and onboard radio equipment
in the communications environment of a moving train.
Use of AC Field to Enhance Performance of
Electrostatic Precipitator
Kouji Yasumoto, Akinori Zukeran, Yoshihiro Kouno
Fuji Electric has succeeded in developing an AC electrostatic precipitator
that suppresses the phenomenon of reentrainment, which has
been a longstanding problem for electrostatic precipitators. This paper
reports the improvement in particle collection and the development of
a high-voltage transformer assembly enabled by the use of an AC field.
When particles in the diesel exhaust gas from a vehicle are collected in
an electrostatic precipitator, the phenomenon of reentrainment causes
the collection efficiency to decrease. By applying a square wave AC
voltage, it became possible to realize high particle collection efficiency
comparable to that of a DC system for fine particles, and to maintain a
longer time of particle collection for large particles by suppressing the
reentrainment of particles. Fuji has also developed and commercialized
a high-voltage transformer assembly that uses a square wave AC power
source. We also evaluated the efficiency of collecting nano-particles,
for which the future impact on the human body is a concern.
Application of Fuji's Pulse Tube Cryocooler in
Special Machines
Takayuki Takeuchi, Tomoyuki Matsushita, Keishi Ohshima
Fuji Electric has advanced the commercial development of the
Stirling Cryocooler, which was first used for infrared night-viewer
cooling 30 years ago in Japan. Building on that accomplishment and
subsequent continued development, the cryocooler has been installed
in earth observation satellites, and is highly regarded as a device for
infrared sensor cooling. Fuji Electric's commercially produced pulse
tube cryocooler has a high reliability of 50,000 hours, which is used for
special machines mounted on satellites in severe space environment
as well as for sensor cooling of communication facilities and semiconductor
manufacturing equipment. This paper introduces the pulse
tube cryocooler and its various applications.
2. Low-voltage Circuit Breakers for Globalization
Technical Trends of Low-voltage Circuit Breakers and
Fuji Electric's Efforts in this Field
Naoshi Uchida, Akihiko Kohanawa
With acceptance of the World Trade Organization (WTO) TBT
(Technical Barriers to Trade) agreement, harmonization toward IEC
standards for low-voltage electric equipment is advancing at an accelerated
rate. However, with the entry into force of the Kyoto Protocol,
which concerns the prevention of global warming, the application of
energy-savings laws is being expanded to reduce carbon dioxide emissions.
Impacted by these changing circumstances, low-voltage circuit
breakers are being transformed into commercial products that reflect
new trends, such as global standard-compliant circuit breakers, small
motor breakers providing safer overcurrent protection, and breakers
equipped with a power metering function, for example. This paper analyzes
the technical trends concerning low-voltage circuit breakers, and
describes Fuji Electric's efforts in this field.
New Global MCCB/ELCB G-Twin Breaker Series
Katsunori Kuboyama, Akihiko Kohanawa
In response to an increasingly globalized customer base and the
adoption of IEC standards by domestic Japanese electric equipment
manufacturers, IEC-compliant new JIS standards have been issued
for molded case circuit breakers (MCCBs) and earth leakage circuit
breakers (ELCBs), which are main components of low-voltage electric
equipment. By analyzing these trends, Fuji Electric has concluded
that new global MCCBs/ELCBs are needed as next-generation lowvoltage
circuit breakers to satisfy market needs, and has moved ahead
with technical development. This paper introduces the features, main
specifications and technical developments of Fuji Electric's new global
MCCB/ELCB G-Twin series that complies with global standards.
Technical Development for New Global MCCB and
ELCB
Masaaki Nakano, Toshiyuki Onchi, Shuichi Sugiyama
An underlying concept for the development of new global MCCBs
and ELCBs is to provide a single machine that satisfies the performance
requirements provided in IEC, JIS, UL, GB and other major global
specifications. This paper describes elemental technology developed
and applied by Fuji Electric, relating to the optimization of gas flow
control and the plastic plate structure in breaking units to realize higher
breaking performance, miniaturization of the power supply circuit
and the trip coil to provide earth leakage protection when one phase
is open, and a reinforced enclosure in consideration of the pressure
increase during breaking of short-circuit current.
Environmentally Responsive Technology for New
Global MCCB and ELCB
Katsuro Shiozaki
The RoHS Directive (restriction on use of certain hazardous substances
directive) came into effect on February 13, 2003. The impact
of the RoHS directive extends beyond the EU's borders, and movements
are underway to establish similar regulations in China, South
Korea and other countries. In Japan, a law requiring that electrical and
electronic equipment be labeled to indicate the presence of specific
chemical substances has been established. The new global MCCB and
ELCB were developed in consideration of such domestic and overseas
environmental regulations. This paper introduces several environmentally
responsive technologies for materials that supported development
of the new global MCCB and ELCB. Additionally, the control system
from material receipt to product shipping
that sustains these environmentally
responsive technologies is also described.
Fuji Electric's New Global Motor Control Series
Isamu Nagahiro
The trend toward unified global standards, such as conformity between
Japanese JIS C 8201 series and IEC60947 series, has triggered
the need for globally standardized components. In this paper we will introduce
new motor control components such as manual motor starters
and combination starters that utilize Fuji's proprietary circuit breaking
technology to achieve space savings, higher circuit breaking performance,
and type 2 coordination for short-circuit protection.
Low-voltage Switchgear Networking and Energysaving
Support Equipment
Shunsuke Shikano, Toshikazu Takashima, Harunobu Oishi
As a result of the expanded environmental activities of companies
which have installed ISO14000 series-compliant environmental management
system and the tightening of regulations in accordance with
revised energy-savings laws, a rapid installations of energy-saving
system support equipment is increasing; and as the result of introducing
the greater networking of energy-saving support systems, lowvoltage
switchgears are also increasingly being applied to networked
systems. This paper describes trends of energy-saving support devices
and energy-saving system devices based on compliance with energy
conservation laws, introduces low-voltage switchgear networks which
are widely used as energy monitoring systems, and discusses future
trends of low-voltage switchgear applications.
Devices for Energy Management Systems
Takashi Yoshida, Toshiaki Tani, Fumito Takahashi
Fuji Electric has developed a series of power monitoring devices
with integrated circuit breakers to provide a selection of optimal devices
for the configuration of energy management systems. The FePSU
is an optimal device for newly constructed facilities and the JF-Series
of electronic power meters is optimal for distribution boards, or for
billing use with a tenant board. Moreover, an MPC-Web unit has been
developed as a network device for connecting the F-MPC series and
the FePSU to an Ethernet. This paper introduces these devi
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